BASF Coatings Lean Lab: New laboratory concept for automotive coatings
BASF Coatings has opened a new laboratory for the development and production of water-based basecoats for customers in the European automotive industry. With the Lean Lab concept, the company aims to strengthen its position as a pioneer in the areas of digitalization, occupational safety, efficiency and sustainability.
The lean lab concept at BASF's Würzburg site is currently being introduced at other BASF Coatings sites worldwide and adapted to specific local requirements. The strategy is based on a clear specialization: wet work is carried out in the process laboratory, the product laboratory focuses on intensive customer support and continuous product optimization, and the laboratory services organize the provision of raw and operating materials. Accordingly, the work is divided into three areas: Process Laboratory, Product Laboratory and Laboratory Services. All workstations are ergonomically designed and equipped with the latest IT infrastructure. Every process is recorded completely digitally and is efficiency-oriented. The central location of the laboratory close to production enables close interdisciplinary collaboration and ensures that innovations are implemented quickly.
Lean Lab for modern, digitalized and flexible product development
"The Lean Lab in Würzburg is part of our global rollout. With this infrastructure, we are laying the foundation for modern, digitalized and flexible product development and reaffirming our commitment to consistently driving innovation and sustainability in all regions," emphasizes Dr. Ralf Otte, Vice President, Global Technology, Automotive OEM Coatings at BASF Coatings. "I am very proud of our project team, which has implemented the concept with great commitment within the planned time frame." The Lean Lab already meets future EU requirements for raw material classification and occupational health and safety. The concept drives digitalization and efficiency in product development, with a strong focus on sustainability: optimized material flow, direct logistics connections and central areas save 25.1 tons of CO₂ annually. Resource utilization is further improved by a consumption-based material supply. Tailor-made laboratory software and an RFID-based storage system in the new laboratory ensure transparent processes and automated data collection. Stock management, including the ordering of raw materials, is also completely digital. A modern working café promotes creativity, teamwork and the well-being of employees. The BASF Coatings team in Würzburg develops and produces water-based basecoats for car manufacturers worldwide.