Surfactant control

In industrial parts cleaning, the correct dosage of surfactants is a decisive factor for consistently high quality. Surfactants support the cleaning process by removing dirt, grease and oil from the workpiece surfaces and keeping them in solution. For this effect to occur reliably, the concentration of the substances used must be in the optimum range.

Regular surfactant monitoring helps to avoid fluctuations in cleaning performance. In practice, various methods are used for this - from simple foaming tests to automated sensor systems that work directly in the process. The aim is to keep the cleaning bath in a stable balance at all times. Overdosing can lead to problems such as foaming, higher rinsing requirements or residues on the components. Underdosing, on the other hand, reduces the effectiveness and shortens the service life of the baths.

Modern systems increasingly offer integrated monitoring solutions that provide operators with precise data on the current status of the bath. In this way, additional dosing can be specifically controlled and process costs reduced. In addition, consistent surfactant monitoring helps to conserve resources and increase operational safety. For surface technology companies, it is therefore an important component in ensuring quality, efficiency and sustainability in parts cleaning.